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Alpha Boiler Issues: Errors and Fault Codes

Like with all appliances, your Alpha boiler can develop problems at any time and usually when you least expect it. When your Alpha boiler needs attention, it usually shows a fault code on the display panel to indicate that something is wrong and your boiler has detected an issue. Fault codes often require the expertise of a Gas Safe registered engineer, but you can sometimes clear the code and fix simple issues yourself.  

If a fault code has appeared on your Alpha boiler and you can’t locate your manual, you can find the fault description and possible causes in the tables below.

Alpha E-Tec, E-Tec Plus and Evoke Combi Boiler Fault Codes

ERROR CODEFAULTFAULT DESCRIPTIONPOSSIBLE CAUSES
01Ignition failureFlame not detected during ignition sequenceGas supply, ignition/sensing electrode, ignition generator or load, gas valve operation, PCB and wire connections, flue restriction or blockage
02Overheat boiler lock outOverheat sensor has activatedPump or restricted flow problem, blocked heat exchanger, air in heat exchanger
03High flue temperatureFlue sensor intervention (flue temperature too high)Blocked or restricted primary flow, heat exchanger air flow blocked, flue restriction, flue sensor fault, air in primary heat exchanger
04Gas valve electrical connection faultGas valve wiring circuit fault detectedGas valve lead connection fault, faulty gas valve, faulty PCB
05CH flow sensor faultIncorrect flow sensor resistance valveFlow sensor wire connections or sensor faulty
06DHW sensor faultDHW sensor resistance valve is incorrectDHW sensor wiring connection or sensor faulty
08Max. number of resetsMaximum number or resets reached (5)Refer to fault history codes (INFO menu d9) to reset by turning the boiler off and on. If it will not clear, replace PCB
10Primary system pressure lowPrimary pressure switch has operatedCheck expansion vessel pressure (1 bar), leak in system, expansion relief valve operated, primary pressure switch
12DHW inlet sensor faultOptional DHW inlet sensor resistance out of rangeCheck senor wiring and connections, check sensor resistance
15Incorrect configurationIncorrect hydraulic configuration – there is an inconsistency between the settings and signals received from the PCBCheck the settings of the ‘A’ family parameters
16Fan faultFan wiring fault or fan faultyCheck fan wiring connection, fan fault, PCB fault
20Flame sensing faultFalse flame detection – flame detected but gas valve is not openCheck flame sensing electrode and lead, electrical short circuit on sensing wires, PCB fault
22PCB faultPCB software errorReplace PCB
23Return sensor faultReturn sensor resistance out of rangeCheck sensor wiring and connections, check sensor resistance
24Control panel button faultControl panel button stuck in the on positionCheck for jammed control panel buttons and jammed PCB buttons
25PCB faultPCB fault – software errorReplace PCB
27Primary circuit overheatInsufficient circulation in primary circuit causing overheatingAir in heat exchanger, isolation/system valves closed, check wiring/power to pump, pump seized/blocked, pump failed
29Fan sensor faultFlue sensor resistance out of rangeCheck senor wiring and connections, check sensor resistance
31Loss of communication with external control (Alpha Climatic)Loss of connection between the boiler and Alpha Climatic control unit Remote control or receiver connection wiring, distance of interference of RF signal, remote control or receiver fault (check batteries if using RF controller)
37Low supply voltageInsufficient supply voltage to operate boilerCheck mains power supply, check for bad cable connections etc.
38Loss of flame rectificationFlame detected but signal lost. Ignition retries after fan purgeCheck flame sensing electrode and lead, check for flue gas recirculation, check the gas valve, check flue system and termination, check gas supply/working pressure, check/adjust combustion settings, check burner earth connection
43Loss of flame rectificationRepeated loss of flame signal during operation. This fault can occur if the flue is exposed to high wind conditions (shown as E38 in the fault code history in the INFO menu)Check as above for error code 38
47Reduced burner outputFlue thermostat has sensed high flue gas temperature (110°C) and reduced the burner output to prevent damage. If the temperature continues to rise the boiler will lock out and E03 will be displayedAir in heat exchanger, restricted primary flow, heat exchanger air flow blocked, flue restriction, flue sensor fault, pump fault
51Climatic RF communication faultError between communication of the Climatic transmitter and boiler receiverBatteries require replacing
60Pump faultThe pump is stuck or there is an electrical pump faultCheck the pump operation, it may be necessary to free the pump shaft, check the pump wiring, replace the pump
61Air in the pumpRestricted CH flow due to air or a circuit restrictionCheck flow and return valves are open, check for correct system pressure, check the system is purged properly
70Return/flow sensor error (return reading higher than flow)Possible wiring fault, sensors incorrectly fitted, system blockedCheck sensor wiring and connections, check sensor resistance, check circulation
75Return/flow sensor faultPossible failure of one or both sensorsCheck sensor wiring and connections, check sensor resistance
76Return/flow sensor faultPossible failure of one or both sensorsCheck sensor wiring and connections, check sensor resistance
SrService reminderService reminder count down (0 – 36 months) has reached zeroBoiler needs servicing
Blank screenBoiler fuse blownFuse on main PCB blownIncorrect power supply, seized or sticking pump – check pump for free rotation, boiler component drawing excessive current, check individual components in turn 

Alpha E-Tec Regular Boiler Fault Codes

ERROR CODEFAULTFAULT DESCRIPTIONPOSSIBLE CAUSES
01Ignition failureFlame not detected during ignition sequenceGas supply, check pressure tube, ignition and flame sensor electrode gaps, ignition generator or lead, gas valve setting, gas valve, PCB
02Overheat boiler lock outOverheat safety thermostat or flue thermal fuse (113°) has operated. If the thermal fuse has operated, the cause of its intervention must be repaired and then it must be replacedPump or flow problem, blocked heat exchanger, air in heat exchanger, overheat thermostat, thermal fuse
03High flue thermostat temperatureFlue thermostat intervention (flue temperature over 108°C)Air in heat exchanger, blocked or restricted primary flow, heat exchanger air flow blocked, flue restriction, flue sensor fault, pump fault
04Gas valve electrical connection faultGas valve wiring circuit fault detectedGas valve lead connection fault, faulty gas valve, faulty PCB
05Heating flow sensor faultIncorrect flow sensor resistance valveFlow sensor wire connections or sensor faulty
06Internal wiring errorIncorrect wiring configuration detectedCheck internal wiring connections to PCB resistor R14 on plug X14 – refer to wiring diagram
07Chimney sweep function activeChimney sweep function is active. E07 is displayed on the Climatic remote control onlyEngineers function activated by pressing the reset button for 8 seconds
08Max. number of resetsMaximum number or resets reached (5)Refer to fault history codes (INFO menu d9) 
12Cylinder sensor faultIncorrect cylinder sensor resistanceCylinder senor wiring connections, cylinder sensor faulty
16Fan faultFan wiring fault or fan faultyCheck fan wiring connection, fan fault, PCB fault
20Flame sensing faultFalse flame detection – flame detected but gas valve is not openCheck flame sensing electrode and lead, PCB fault
23Heating return sensor faultIncorrect return sensor resistance valueReturn sensor wire connections, return sensor faulty
24Control panel button faultControl panel button stuck in the on positionCheck for jammed control panel buttons and jammed PCB buttons
27Insufficient primary flowRapid temperature rise of primary sensorBlocked or restricted primary flow, air in heat exchanger, boiler or heating circuit valve closed, pump fault, primary flow sensor fault
29Flue sensor faultFlue sensor resistance out of rangeCheck senor wiring connection, flue sensor faulty
31Loss of communication with external control (Alpha Climatic)Loss of connection between the boiler and Alpha Climatic control unit Remote control or receiver connection wiring fault, remote control or receiver fault
37Low supply voltageInsufficient supply voltage to operate boilerCheck mains power supply, poor connection or power supply interrupted
38Loss of flame rectificationFlame detected but signal is lost. Ignition reattempts after fan purgeCheck gas supply/working pressure, check flame sensing electrode and lead, check spark generator and lead, check for flue gas recirculation, check/adjust the gas valve settings, check/adjust the fan speed settings
43Loss of flame rectificationRepeated loss of flame signal during operation (shown as E38 in the fault code history in the INFO menu)Check as above for error code 38
44Safety lock outThe boiler has attempted to fire repeatedly for the maximum time limitCheck external control (room thermostat) requests, check DHW request signal (if applicable)
46Optional thermostat interventionNo continuity of optional thermostat circuitCheck optional thermostat and cable are not damaged or wet, check continuity of optional thermostat and circuit, check connection at X19 on PCB
47Reduced burner outputFlue thermostat has sensed high flue gas temperature (105°C) and reduced the burner output to prevent damage. If the temperature continues to rise the boiler will lock out and E03 will be displayedAir in heat exchanger, restricted primary flow, heat exchanger air flow blocked, flue restriction, flue sensor fault, pump fault
49Return sensor high temperature interventionReturn sensor has detected a high temperature (90°C) on the heat exchanger return circuitBlocked or restricted primary flow, check the diverter valve operates properly (if applicable)
51Climatic RF communication faultError between communication of the Climatic transmitter and boiler receiverBatteries require replacing, distance between boiler and Climatic control too great, interference, object blocking signal (metallic)
70Return/flow sensor error (return reading higher than flow)Possible wiring fault, sensors incorrectly fitted, system blockedCheck sensor wiring and connections, check sensor resistance, check circulation
71No primary temperature increase detectedFrom ignition the boiler detects no temperature rise in the primary circuitCheck system filling and venting, check for air locks preventing flow, check for blocked flow or closed valves

Alpha E-Tec S System Boiler Fault Codes

ERROR CODEFAULTFAULT DESCRIPTIONPOSSIBLE CAUSES
01Ignition failureFlame not detected during ignition sequenceGas supply, ignition/sensing electrode, ignition generator or load, gas valve operation, PCB and wire connections, flue restriction or blockage
02Overheat boiler lock outOverheat sensor has activatedPump or restricted flow problem, blocked heat exchanger, air in heat exchanger
03High flue temperatureFlue sensor intervention (flue temperature too high)Blocked or restricted primary flow, heat exchanger air flow blocked, flue restriction, flue sensor fault, air in primary heat exchanger
04Gas valve electrical connection faultGas valve wiring circuit fault detectedGas valve lead connection fault, faulty gas valve, faulty PCB
05CH flow sensor faultIncorrect flow sensor resistance valveFlow sensor wire connections or sensor faulty
06DHW setting faultBoiler configuration errorCheck parameter A6 set to 1
08Max. number of resetsMaximum number or resets reached (5)Refer to fault history codes (INFO menu d9) 
10Primary system pressure lowPrimary pressure switch has operatedCheck expansion vessel pressure (1 bar), leak in system, expansion relief valve operated, primary pressure switch
12Cylinder sensor faultIncorrect cylinder sensor resistance valveCheck cylinder wiring connections, faulty sensor
15Incorrect configurationIncorrect hydraulic configuration – there is an inconsistency between the settings and signals received from the PCBCheck the settings of the ‘A’ family parameters
16Fan faultFan wiring fault or fan faultyCheck fan wiring connection, fan fault, PCB fault
20Flame sensing faultFalse flame detection – flame detected but gas valve is not openCheck flame sensing electrode and lead, electrical short circuit on sensing wires, PCB fault
23Return sensor faultReturn sensor resistance out of rangeCheck sensor wiring and connections, check sensor resistance
24Control panel button faultControl panel button stuck in the on positionCheck for jammed control panel buttons and jammed PCB buttons
25PCB faultSoftware failureReplace PCB
29Flue sensor faultFlue sensor resistance out of rangeCheck senor wiring and connections, check sensor resistance
31Loss of communication with external control (Alpha Climatic)Loss of connection between the boiler and Alpha Climatic control unit Remote control or receiver connection wiring, distance of interference of RF signal, remote control or receiver fault (check batteries if using RF controller)
37Low supply voltageInsufficient supply voltage to operate boilerCheck mains power supply, check for bad cable connections etc.
38Loss of flame rectificationFlame detected but signal lost. Ignition retries after fan purgeCheck flame sensing electrode and lead, check for flue gas recirculation, check the gas valve, check flue system and termination, check gas supply/working pressure, check/adjust combustion settings, check burner earth connection
43Loss of flame rectificationRepeated loss of flame signal during operation. This fault can occur if the flue is exposed to high wind conditions (shown as E38 in the fault code history in the INFO menu)Check as above for error code 38
47Reduced burner outputFlue thermostat has sensed high flue gas temperature (110°C) and reduced the burner output to prevent damage. If the temperature continues to rise the boiler will lock out and E03 will be displayedAir in heat exchanger, restricted primary flow, heat exchanger air flow blocked, flue restriction, flue sensor fault, pump fault
51Climatic RF communication faultError between communication of the Climatic transmitter and boiler receiverBatteries require replacing
60Pump faultThe pump is stuck or there is an electrical pump faultCheck the pump operation, it may be necessary to free the pump shaft, check the pump wiring, replace the pump
61Air in the pumpRestricted CH flow due to air or a circuit restrictionCheck flow and return valves are open, check for correct system pressure, check the system is purged properly
75Return/flow sensor faultPossible failure of one or both sensorsCheck sensor wiring and connections, check sensor resistance
76Return/flow sensor faultPossible failure of one or both sensorsCheck sensor wiring and connections, check sensor resistance

Alpha ProTec Plus System Boiler Fault Codes

ERROR CODEFAULT DESCRIPTIONPOSSIBLE CAUSES
0A1Ignition failureCheck for correct gas supply (purged and valves open), check ignition electrode position and spark, check flame sensing electrode connections, check gas valve operation
0A2Flame detection faultCheck flame sensing electrode connections, check for a short circuit to the electrode or wires
0A3Overheat thermostat lock-outCheck for water circulation, check for air in the heat exchanger, check for system restrictions and blockages, check overheat thermostat and connections, reset overheat thermostat if required
0A4Air pressure switch faultCheck flue for blockage/restrictions, check air pressure switch/connections, check fan functions
0A5Fan speed faultCheck flue and ventilation, check air inlet manifold and pipe, check for fan damage/fault, check fan wire connection. 
0A7High flue temperature faultCheck for air in the primary heat exchanger, check for system restriction causing overheating, check the flue run for restrictions or blockages
0A8Flame circuit faultCheck for correct gas supply (purged and valves open), check ignition electrode position and spark, check flame sensing electrode gap and connections
0A9Gas valve electrical errorCheck gas valve plug and wiring, check main PCB, check gas valve operation, check for gas contamination
0A15Flow and return sensor anomaly detected. The senor shows an incorrect temperature valveCheck for poor or incorrect circulation, check for external circuit influences, check resistances of flow and return sensors
0A18Flow and return sensor anomaly detected. Sudden temperature change detected on the flow or return sensorCheck system circulation, check operation of zone valves, check resistances and function of flow and return sensors
0A21Main PCB faultCheck all electrical connections, check for water ingress in connections
0A30Flow sensor short circuitCheck flow sensor connections and wires, check for water ingress in connections
0A31Flow sensor out of range. Sensor measures a temperature outside normal working rangeCheck flow sensor connections and damaged wires, check sensor resistance valves
0A37Pro Tec 50 – Insufficient system flow. If the system flow is too low for a certain period, the boiler will switch off
Pro Tec 70, 90, 115 – Insufficient system pressure. If the system pressure is too low, the boiler switches off
Check the flow switch reading P05, check the system for restriction or shut valves, check pump function, check system pressure
Check the system pressure is 1 – 2 bar. If necessary refill to the correct pressure
0A43Return sensor short circuitCheck return sensor connections and wires, check for water ingress in connections
0A44Return sensor out of range. Sensor measures a temperature outside normal working rangeCheck return sensor connections and damaged wires, check return sensor resistance valves
0A80Flow and return sensor connection fault. Fault may occur after several minutes of boiler operationCheck the wires are connected to the correct sensors
0E2Flame sensing faultCheck flame sensing electrode connections, check for a short circuit to the electrode or wire
0E13Maximum number of resets reached. More than five reset attempts have been reached within 15 minutesInvestigate initial fault code displayed. Switch the power supply Off/On to clear this code
0E25Main PCB faultCheck all electrical connections, check for water ingress in connections
0E32DHW sensor short circuitCheck DHW sensor connections and wires, check for water ingress in connections
0E33DHW sensor out of range. DHW sensor measures a temperature outside normal working rangeCheck DHW sensor connections and damaged cables, check DHW sensor resistance valves
0E34Low power supply voltageCheck electrical socket connections, check external power supply, check for possible power disruptions
0E37Insufficient system pressure (Pro Tec Plus 70, 90, 115) or pressure and flow (Pro Tec Plus 50)Check the system for circulation and restrictions, check system pressure and gauge, check pressure switch and connections
0E45Flue sensor short circuitCheck flue sensor connections and wires, check for water ingress in connections
0E46Flue sensor out of range. Flue sensor measures a temperature outside normal working rangeCheck flue sensor connections and wires, check flue sensor resistance valves
0E81Flow and return sensor anomaly detected. The sensor shows an incorrect temperature valveCheck for poor or incorrect circulation, check for external circuit influences, check resistances of flow and return sensors
0E98Simple cascade communication errorCheck ‘M to O’ connections, check compatible software on PCB
0E99Simple cascade communication errorCheck wiring connections on all boilers, check correct configurations, parameter 38
FE94Display PCB faultCheck electrical connections to display board, check for water ingress in connections, check for damage to button or LCD screen
FE95External flow sensor out of range or short circuit. External flow sensor measures a temperature outside normal working rangeCheck external flow sensor connections and damaged wires, check external flow sensor resistance valves between 5 and 0 
FE96External sensor faultCheck external sensor connections and wires, check for water ingress in connections, check boiler parameter settings are correct
FE97Boiler PCB configuration error. This may occur if the main PCB or display PCB is changedCheck all electrical connections, check for correct parameter settings on PCB heck for correct parameter settings on PCB. Press ‘-‘ CH button until ‘AUTO’ appears, then press and hold ‘RESET’ button until ‘bu1’ appears
Red pump LEDPump faultThree possible causes include low power supply voltage, seized rotor or an electrical, pump, wiring or PCB fault

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